An offset geometry specification for the feathered edge of a wiper. Normally the radius face of a wiper is machined relative to the tube cavity so that the feathered edge is located at the line of tangency — i.e., simple-sweep geometry. Although this produces a fragile feathered edge, this wiper geometry is desirable for most lower pressure tube-bending applications. For higher pressure applications, the aero-cut reduces the fragility of the feathered edge by offsetting the origin of the radius face relative to the tube cavity so the feathered edge is located behind the line of tangency. The amount of the offset for the aero-cut is determined by the tube diameter and the centerline radius.
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A complete guide to the principles of the 4-Step set-up for tube-bending tools
This is a printable handbook showing how to implement in four standardized steps the “forward mandrel” set-up for rotary-draw tube-bending machines and establish process control over the so-called black art. The procedure is based upon the guiding principle that the tools make the bend and takes advantage of the inserted design of modern mandrel tooling.